FORD BRONCO PRODUCTION HALTED AFTER ENGINE FAILURES AND FOREST FIRE HAZARD ALERTS.
DEARBORN, MICHIGAN – In a significant development for the automotive industry, Ford Motor Company has announced an immediate and indefinite halt to production of the 2025 Ford Bronco line at its Michigan Assembly Plant. The decision follows a series of critical engineering failures linked to a defective turbocharger component.
According to official reports from the National Highway Traffic Safety Administration (NHTSA), the defect has been implicated in at least 47 reported incidents of catastrophic engine failure, with seven cases resulting in under-hood fires. This has prompted a formal fire hazard investigation by the U.S. Forest Service, which has warned that downed Broncos with faulty systems pose an unacceptable risk in dry, forested terrains.
Ford issued a statement on Monday confirming the suspension, which will last until a comprehensive software and hardware fix is validated. The company cited 'unprecedented thermal runaway risks' as the primary cause, occurring after sustained off-road driving at high RPMs. Dealerships nationwide have been ordered to halt sales and hold all current inventory pending a mandatory safety recall.
Affected models include all 2023 through 2025 Ford Bronco trims equipped with the 2.7-liter EcoBoost V6 engine. Analysts estimate the production halt could cost Ford upwards of 1.2 billion dollars and disrupt supply chains for months. Owners are advised not to drive their vehicles and to contact their dealership for immediate inspection.